Epoxy Flake Floor: Everything You Need To Know

This guide will discuss everything you need to know about epoxy flake floors and we’ll also go over the benefits and potential factors to consider so that you can make an informed decision about what’s best for your home.

What is an Epoxy Flake Floor?

If you are considering epoxy flake flooring for your home or business, there are a few things you should know. Epoxy flake floor is a type of flooring system that uses epoxy resin with a ceramic flake to create a decorative, slip-resistant finish and a protective layer on the floor.

Epoxy flake floor is ideal for use in high-traffic areas such as commercial kitchens, hospitals, schools, and shopping centres and available in a wide range of colours and designs which can be used to create customised logos and patterns.

What are the Benefits of Epoxy Flake Floors?

Epoxy flake floors have many benefits when compared to other types of flooring, such as vinyl or carpet. Some of  these benefits include:

  • Durability from wear and tear
  • Slip resistance
  • Easy maintenance with the right cleaners
  • Aesthetic appeal and customizable

What are the Potential Problems of Epoxy Flake Floors?

Just like any other type of flooring, epoxy flake floors have some potential problems that you should be aware of before making a decision.

  • Not suitable for all
  • Toxic and harmful chemicals
  • Expensive and time-consuming installation
  • More susceptible to staining and moulding

Types of Epoxy Floor Services

Self-leveling epoxy flake floors

Self-levelling epoxy flake floors are a popular choice for many homeowners and businesses due to their many benefits. They are easy to install, require little maintenance, and come in a variety of colours and designs that can be customized to your specific needs.

One thing to keep in mind, however, is that self-levelling epoxy flake floors are not suitable for all applications. They should not be used in high-traffic areas that are prone to moisture, as this can lead to the epoxy flooring becoming damaged.

Trowel-applied epoxy flake floors

Trowel-applied epoxy flake floors are more durable and have a higher resistance to chemicals and stains than self-levelling epoxy flake floors. They are also less susceptible to moisture, making them a better choice for areas that are prone to flooding or high levels of humidity.

Installation is a more time-consuming process than self-leveling epoxy flake floors, but the results are well worth it. If you are looking for a floor that will stand up to heavy traffic and harsh chemicals, trowel-applied epoxy flake floors may be the right choice for you.

Colours and Designs of Epoxy Flake Flooring

With so many designs and colour options available, epoxy flake flooring can be a great way to add personality to any space. The epoxy base means that the floor is incredibly durable and long lasting, while the flakes add colour and give it a unique and vibrant look.

There are a wide range and variety of colors and designs available for epoxy flake floors, so you can find an option that suits your style and needs.

  1. Solid Colours
  2. Galaxy Flake Colours
  3. Standard Granite
  4. Natural Stone
  5. Designer Style
  6. Stone Grip

Each design and style has its different purpose. By considering the overall look you want to achieve, how easy the flooring is to clean and maintain, and your budget, you can narrow down your choices and find the perfect epoxy flake floor for your home or business.

Epoxy Floor Applications

1. Residential

Residential places are great for epoxy floor applications since they offer a high level of durability and resistance to wear and tear. Additionally, epoxy flake floors can add a touch of class and style to any room in your home. Other places in your homes include:

  • Kitchens
  • Garages
  • Toilet
  • Laundry rooms

2. Commercial

Commercial places are also great places for epoxy floor applications because of the high traffic and wear and tear that is typically present in the area. Other businesses can include the following:

  • School and Office
  • Restaurant
  • Public Toilet
  • Parking Lot

3. Industrial

Epoxy flooring is not just a commercial product. It also has a wide variety of industrial applications. The materials used are tough and durable and can withstand the abuse of heavy traffic and harsh chemicals. Some of the industrial spaces are:

  • Factory
  • Warehouse
  • Showroom & retail stores
  • Laboratories

Materials for Epoxy Flake Flooring

In order to install the epoxy flake flooring, it will need special materials that professionals should handle. These materials are highly toxic and may be fatal when used without precautions. 

Epoxy Resin

Epoxy resin is a type of synthetic plastic that is very strong and durable. It is specially formulated to resist heat and electrical currents. This is often used in industrial settings but can also be used for residential purposes. The epoxy resin bonds the ceramic flakes together and adheres them to the surface of the floor, forming a durable layer that is both waterproof and slip-resistant.

Ceramic Flake

Ceramic flakes are a key component of epoxy flake flooring. They are made from a variety of polyurethane or polystyrene materials, including natural stone, glass, and marble, and are available in a wide range of sizes, colours, and textures. This allows for a high level of customisation and a slip-resistant surface.

Primer

Primer is an essential part of epoxy flake flooring. It is a type of bonding agent that is used to adhere the epoxy resin and ceramic flakes together. It also helps to protect the floor from staining and moulding. Primer is available in both water-based and solvent-based varieties, and it is important to choose the right type for your specific application.

Hardener

The hardener is a type of resin that is used to increase the hardness and durability of epoxy flake flooring. It is a key component of epoxy flake flooring as it also helps to prevent the floor from scratches, fading, and chipping. Hardeners are available in both water-based and solvent-based varieties, and it is important to choose the right type for your specific application.

Sealant

Sealant is a type of epoxy coating that is used to protect the epoxy flake floor from moisture, stains, and other damage. Sealants can help keep your epoxy flake floor looking new for years to come. It also helps to keep the epoxy resin and ceramic flakes together, forming a durable layer that is less likely to harbor bacteria and dirt, making it a healthier option for your home or business.

Process of Installation

The process of installing epoxy flake flooring is not as difficult as it may seem but will always need the expertise of a professional. It is important to follow the correct steps in order to achieve the best results.

1. Planning

When it comes to epoxy flake floor installation, planning is the first and most important process. In this step, you will need to consider a variety of factors, such as the size of the room, the type of flooring you want, and how much budget you will need.

2. Removal

You will need to take into account what comes with the epoxy floor installation and this includes things like removing the existing floors, moving the furniture and appliances, covering any trim with masking tape, and protecting entrances with plastic sheeting that may interfere with the epoxy resin bonding agent.

3. Preparation

The substrate is the surface on which the epoxy will be installed. In order for epoxy flooring to adhere properly, the substrate needs to be smooth, even, and thoroughly cleaned. This can include removing all debris, dust, and dirt, sanding the uneven surfaces, and applying a primer to seal the surface and create a stronger bond between the epoxy resin and ceramic flakes.

4. Mixing

Epoxy floor installation includes the mixing of two components epoxy resin and hardener. In order to achieve the desired results, it is important to mix them thoroughly. The mixed epoxy base coat should be allowed to rest for about five minutes so that air bubbles can rise and be eliminated.

5. Application

In this step, a roller or brush is needed to apply the epoxy evenly across the surface without gaps and distribute flake flooring particles over it while the epoxy is still wet. It is also recommended to work in small sections first to avoid excessive pools of epoxy.

6. Sealing

Once the epoxy has dried, it needs to be sealed with a top coat. The top coat sealant is used to protect the epoxy flake floor from wear and tear and helps it to last longer.

7. Curing

The epoxy needs time to cure, and this usually takes about 24-48 hours. During this time, you will need to keep all foot traffic and pets away from the area.

Cost

When it comes to epoxy flake floor installation, the cost can vary depending on a variety of factors such as the size of the room, the type of flooring you want, and the amount of labour needed. They all play a role in the overall cost. That being said, on average, epoxy flake flooring installation will cost between $50 and $100 per square metre in South East Queensland location.

Takeaways

Epoxy flake flooring is a type of flooring that has been gaining popularity in recent years due to its many benefits over other types of flooring materials. Whether you’re looking for something understated or flashy, epoxy flake flooring is a great way to add personality to your space.

If you’re considering installing epoxy flake flooring in your home or office space, be sure to contact us today for more information to get a free quote. We can help you choose the right colour and texture for your space and answer any questions you may have about using epoxy flake flooring. Thanks for reading!

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